TekTroniks Automated Wireless Monitoring System provides a continuous, real-time solution for monitoring, alarming, and documenting critical environmental conditions, ensuring product integrity and regulatory compliance across sensitive industries. Its core purpose is to eliminate human error, provide secure data, and offer instant alerts, replacing inefficient manual checks for critical parameters.

Key System Features and Benefits

A robust wireless monitoring system delivers a compliance through the following integrated features:

• Real-Time Data Collection:

  • Utilizes wireless sensors to continuously log parameters like temperature, humidity, and pressure.

  • Ensures non-stop data integrity and eliminates manual logging errors.

• Instant Alerting & Alarms:

  • Provides multi-level, multi-channel alarms (SMS, email, audible/visual) when a parameter deviates from its set critical limits.

  • Enables immediate corrective action to protect product.

• Secure Data & Reporting:

  • The central platform creates secure, time-stamped, and tamper-proof digital records with automated report generation.

  • Essential for audit-readiness.

• Scalability & Flexibility:

  • Designed for simple installation (minimal wiring) and easy expansion.

  • A single platform can manage numerous sensors across multiple sites, adapting to a facility’s changing monitoring needs.

Comprehensive Validation and Support Services

To ensure the system's accuracy and compliance from day one, we also offer a full suite of professional services:

• Temperature Mapping: Full-scale thermal studies for storage areas (e.g., warehouses, freezers) to identify hot and cold spots, ensuring sensors are correctly positioned and conditions are stable.

• UKAS Calibration: Provision of calibration services traceable to national standards, issued under the globally recognised UKAS (United Kingdom Accreditation Service) accreditation, ensuring the highest level of measurement accuracy.

• Verified Installation: Professional and documented physical installation of all hardware components, ensuring optimal wireless signal integrity and proper placement according to the mapping results.

• Validation Protocols (IQ/OQ/PQ): Execution of formal validation documentation (Installation, Operational, and Performance Qualification) to prove that the system is installed correctly, operates as designed, and consistently meets performance requirements.

Target Industries and Critical Applications

Wireless monitoring systems are essential across any sector where temperature, humidity, and other conditions directly impact public safety, product quality, or process validity:

• Pharmaceutical & Biotech: Monitoring freezers, cold rooms, cleanrooms, and incubators for GMP/GDP compliance.

• Healthcare & Medical: Tracking critical storage in hospital pharmacies, blood banks, vaccine storage, and laboratories.

• Food Safety & Processing: Continuous logging of temperatures in cold storage, chillers, and production lines to meet HACCP and food standards.

• Warehouse and Distribution: Environmental monitoring of large-scale storage facilities, logistics hubs, and cold chain vehicles for compliance with GDP and product quality standards.

Regulatory & Quality Compliance Support

Our wireless monitoring systems are specifically designed to assist customers meet the documentation and operational requirements of leading international standards and regulatory bodies:

• GxP (GMP & GDP): Assists compliance with Good Manufacturing and Good Distribution Practices for product handling and storage.

• FDA (e.g., 21 CFR Part 11): Provides features like audit trails, secure user access, and electronic signature support for electronic records integrity.

• ISO/IEC 17025: Calibration services often adhere to this standard, ensuring measurement validity and traceability.

• HACCP: Supports the automation of monitoring procedures for critical control points in food production and storage.

• Validation Protocols: The system typically supports formal validation documentation, including IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification).

Temperature monitoring is the continuous or periodic measurement and tracking of heat levels in a given environment, object, or system to ensure they remain within safe, efficient, or optimal ranges. It’s a critical safeguard across industries, protecting product quality, ensuring safety, and maintaining compliance.

In food production and storage, temperature monitoring is essential for preventing spoilage, inhibiting bacterial growth, and ensuring products meet strict health regulations. From keeping raw ingredients at safe storage temperatures to verifying that cooked foods reach the correct internal heat, accurate monitoring helps maintain freshness, extend shelf life, and protect consumers from foodborne illnesses.

Beyond food, it plays a vital role in healthcare (keeping medicines & vaccines viable), manufacturing (proving compliance to manufacturing standards) and pharma (tracking temperatures during product development and testing).

Modern systems often combine sensors, data store devices, and alert mechanisms to deliver instant notifications when temperatures drift outside set thresholds—helping organisations protect assets, meet regulations, and maintain operational stability.

Using an automated temperature monitoring system offers numerous advantages, particularly in industries where temperature control is crucial, such as pharmaceuticals, food storage, healthcare, and manufacturing. Automation ensures continuous, real-time tracking of temperature conditions, eliminating the need for manual checks and significantly reducing the risk of human error.

One of the key benefits is increased accuracy and consistency. Tek Troniks systems use sensors to constantly monitor temperature, humidity and numerous other sensor type levels, providing precise and reliable data. Tek Troniks systems can instantly detect any deviations from the set parameters and trigger alerts, allowing immediate corrective action. This is particularly important for safeguarding sensitive products, such as medicine and food products, which can be compromised by relatively small fluctuations in temperature.

Another advantage is the ability to maintain comprehensive data logs. Tek Troniks systems can store and organise data for long periods, enabling easy retrieval for audits, regulatory compliance, and quality assurance. This ensures that companies meet industry standards set by agencies like the, MHRA, BRC, FDA and WHO, which require consistent documentation of environmental conditions.

Tek Troniks automated temperature monitoring systems also enhances efficiency. By reducing the need for frequent manual inspections, it frees up personnel to focus on more critical tasks. Moreover, as well as being stand-alone monitoring systems Tek Troniks automated systems can integrate with other facility management tools, or connected to “MyDataPortal” allowing remote monitoring through Tek Troniks digital platform.

In short, Tek Troniks automated temperature monitoring systems improve safety, assist with ensuring regulatory compliance, and enhance operational efficiency, making them an invaluable tool in temperature-sensitive industries.

Our systems are trusted in food production, hospitality, healthcare, pharmaceuticals, laboratories, cold storage, warehousing, and facilities management.

If your business relies on temperature‑ or humidity‑critical environments, we can help you protect products, meet compliance, and reduce waste.

UKAS‑calibrated temperature sensors gives your business independent, accredited proof that your monitoring equipment is accurate, reliable, and traceable to national and international standards. This is vital in industries and applications where temperature deviations can cause safety risks, product loss, or regulatory breaches.

Key reasons businesses choose Tek Troniks UKAS calibration include:

• Regulatory compliance – Sectors, such as food production, pharmaceuticals, healthcare, and laboratories, require calibration to UKAS (ISO/IEC 17025) standards to meet HACCP, BRC, MHRA, FDA, or WHO guidelines2.

• Traceability – UKAS calibration ensures measurements are traceable to the International Temperature Scale of 1990 (ITS‑90), giving confidence in audit and inspection situations.

• Risk reduction – Accurate sensors help prevent costly spoilage, equipment damage, and safety incidents by detecting temperature excursions early.

• Customer and stakeholder trust – Demonstrating that your monitoring is independently verified enhances credibility and reassures clients, regulators, and insurers.

• Quality assurance – Regular UKAS calibration confirms your sensors are performing to specification, reducing drift and maintaining consistent product quality over time.

In short, UKAS‑calibrated sensors aren’t just about ticking a compliance box, they’re about protecting products, people, and reputation with proven measurement accuracy.

As a manufacturer, we recommend UKAS‑accredited calibration every 12 months for the temperature and humidity sensors we manufacture. This helps maintain accuracy and compliance. However, your legislative requirements may require more frequent calibration, we can work with whatever your needs.

Tek Troniks offers a full recalibration service, either on‑site or via our return‑to‑factory option.

All of our sensors wireless transmissions use AES encryption, and data is stored securely in compliance with GDPR. Access is password‑protected and can be restricted by user role.

Our D3 base stations are battery backed, so they keep operating on power loss*.

Our wireless transmitters are battery powered and store readings locally during outages and automatically upload them when the connection is restored ensuring no data gaps.

* D3 and D3 Medical units only.

Choosing the right installation method isn’t just about getting your system up and running, it’s about ensuring your temperature monitoring works flawlessly from day one, protects your assets, and keeps you compliant without compromise. With Tek Troniks engineers, you’re not just buying a system, you’re investing in precision, reliability, and peace of mind.

Don’t leave accuracy to chance. Book your professional installation with Tek Troniks today and start protecting your products, your compliance, and your reputation from the moment your system goes live.

Most single‑site systems are installed and operational within a day. Larger or multi‑site projects may take longer, but our engineers work to minimise disruption.

There are no ongoing licence fees for the D3 system.

Optional costs may include; MyDataPortal subscriptions, SMS/Texts, Call & App push notifications, annual re-calibration, extended warranties, or additional sensors as your needs grow.

Automated temperature monitoring systems offer significant advantages over manual checks, especially in industries where accuracy, compliance, and rapid response are critical.

Key benefits include:

• 24/7 continuous monitoring – Sensors track conditions in real time, even outside working hours, eliminating gaps between manual readings.

• Instant alerts – Automatic notifications via SMS, email, or dashboard when temperatures drift outside set limits, enabling faster corrective action.

• Improved accuracy – Digital sensors reduce human error, missed readings, and incorrect timestamps common with manual logging.

• Time and labour savings – No need for staff to take and record readings multiple times a day, freeing them for higher‑value tasks.

• Audit‑ready records – Automatic, tamper‑proof logs that can be exported instantly for inspections, helping meet HACCP, BRC, MHRA, FDA, and other compliance requirements.

• Reduced product loss – Early detection of temperature excursions helps prevent spoilage, equipment failure, and costly waste.

• Scalability – One system can monitor multiple units, sites, or parameters without adding more staff.

Side-by-Side Comparison

In short, while manual checks can be low‑cost to start, automated systems quickly pay for themselves by improving accuracy, protecting assets, and ensuring compliance with minimal effort.

Yes. The MyDataPortal (MDP) platform allows you to view and manage multiple locations from a single login, with site‑specific alarms, reports and escalating notification capabilities.

Tek Troniks provide a broad range of intelligent sensors with wireless transmitters designed for accurate, reliable monitoring in temperature‑ and humidity‑critical environments. Our portfolio includes:

• NTC temperature sensors – general‑purpose probes for fridges, cold rooms, and production areas.

• Cable‑mount NTC temperature sensors – for chilled, frozen, and ambient monitoring, with stainless steel housings and flexible cable options.

• Product stab probes – waterproof, hygienic probes for measuring the core temperature of food and stored products.

• Product simulation probes – mimic the core temperature of stored goods for more representative monitoring.

• PT100/PT1000/K type thermocouple probes – including ribbon, surface‑mount, extended‑range, and extreme‑range designs for applications from –200 °C to +1300 °C.

• Humidity sensors – for precise relative humidity measurement in controlled environments.

• Specialist inputs – linear input sensors for pressure, light, CO₂, and other parameters; pulse counting sensors for energy, liquid, or gas flow; and digital input sensors for plant status, door monitoring, or flood detection.

All sensors connect to our single or dual‑input wireless transmitters, all temperature & humidity sensors can be supplied with UKAS‑accredited calibration, and integrate seamlessly with our D3 wireless monitoring system for real‑time data, alarms, and compliance reporting.

Absolutely. In addition to temperature and humidity, our sensors can be connected to 3rd party sensors for CO₂, pressure, light, door status, Kwh and more.

Yes. All D3 Base Stations have API and Modbus connectivity capabilities, these allow external developers to integrate our systems with many third‑party systems.

When a reading goes out of range for longer than allowed, the system sends instant alerts via email from the D3.

On MDP you can receive alarm notifications via email, SMS, call, or push notification, here you can set escalation rules so multiple team members are notified if the issue isn’t resolved.

With proper care and calibration, most sensors and transmitters last 5–10 years. Batteries are user‑replaceable to extend service life.

All systems come with a standard 12‑month warranty, extendable with a service contract. Our UK‑based support team is available for technical help and advice.

Our engineers provide on‑site training during installation, plus user guides and remote support to ensure your team can confidently operate the system.

Yes. We supply and support customers worldwide, with remote setup assistance and return to factory calibration services available for overseas sites, if needed.